Control Amplified

What could you do with an 'always on' digital twin?

The concept of the digital twin is perhaps the centerpiece of digital transformation when it comes to the industrial enterprise. Think about it: What if the same digital model used to optimize the design of an industrial facility or other complex machine lived on in the form of a continuously current simulation that could optimize the real-time performance of the system over its entire lifecycle? According to Christian Salazar, portfolio manager for Honeywell Process Solutions, such is the promise of Honeywell's Digital Prime offering. 

Control's Keith Larson caught up with Salazar at the company's recent users group meeting in The Hague, Netherlands, to discuss how Digital Prime brings together all of the connected offerings within Honeywell Process Solutions to deliver real-time performance insights to its customers.

Combining human and machine capabilities for optimal performance

The emergence of artificial intelligence in the industrial automation space is elevating the role of the control system from simply executing operator commands to providing expert guidance to human operators. At Honeywell, they call this Digital Cognition, and at the company's recent users group meeting in The Hague, Netherlands, Control's Keith Larson had a chance to talk with Jason Urso, chief technology officer for industrial automation, as well as Peter Davis, director of engineering for Honeywell Process Solutions, about how today's control systems are helping even relatively inexperienced operators achieve their facilities' best performance yet.

Plant of Year: Learn all about SRF Dahej

SRF is a global producer of chemicals and specialty chemicals with locations not only in India, but also Thailand, South Africa and Hungary. It maintains a long and storied history of growth and innovation dating back more than a century.

In this episode of Control Amplified, editor in chief Len Vermillion discusses the 2025 Plant of the Year pick, SRF Dahej.

Modularity coming soon to automation system near you

Control’s Keith Larson caught up with Joe Bastone, growth initiative leader for Honeywell Process Solutions, at the company’s recent user group meeting in San Antonio to discuss how the company is transitioning users away from monolithic, ground-up upgrades to a more modular, flexible approach to digital transformation.

This episode is sponsored by Honeywell.

Trends and solutions in built-in control and I/O integration

In this episode of Control Amplified, editor in chief Len Vermillion sits down with Cade Shipek, senior HMI solutions expert for Proface by Schneider Electric, to discuss the state of control and I/O integration.

Enterprise data analytics in the age of AI

Among the most significant impacts of the latest generation of artificial intelligence tools is the ability to quickly make better decisions with the data industrial enterprises already have on hand. They’s also helping to fill the human resource gap, effectively replacing years of on-the-job experience. One company leading the way in this charge is Honeywell Process Solutions, and Control’s Keith Larson caught up with Sharan Ragarajan, offering manager for the company’s Honeywell Forge Production Intelligence capabilities to learn more about the unprecedented responsiveness the tool is making possible.

Edge-based SCADA: incorporating it into legacy systems

In today’s world of the Industrial Internet of Things (IIoT) and emerging artificial intelligence (AI) solutions, there’s a growing need to share operational technology (OT) data from supervisory control and data acquisition (SCADA) systems and integrate it with the business information typically found in information technology (IT) systems. Much of this data originates from legacy control hardware performing dedicated functions that aren’t directly compatible with evolving IT environments supporting AI and other initiatives.

What are the key considerations for bridging this data divide to enable new applications in a safe, efficient and economical way? Control Amplified spoke with Barry Baker, vice president of Trihedral Engineering, about the benefits of adopting edge-based solutions for existing applications.

 

This episode is sponsored by Trihedral Engineering. 

Gigafactories challenged by explosive growth

If there's one trend underlying the ongoing energy transition, it's the emergence of electricity as a primary global standard of generation, exchange—and storage as well. In this podcast, Control's Keith Larson talks with Jill Pestana, founder and CEO, Pestana Solutions; JR Klein, battery manufacturing engineer, Honeywell Process Solutions; and Mike Sanders, senior advisor at Avicenne Energy, about how battery manufacturers are responding to the rapidly growing demand.

Honeywell, Danfoss team to offer smarter motor controls

Variable frequency drives, or VFDs, have long offered the opportunity to boost the energy efficiency of rotating equipment such as pumps and fans. But when VFDs are fully integrated into a plant’s control system architecture, new levels of plantwide optimization are possible. Control’s Keith Larson caught up with Chad White, leader of the North America sales organization for Danfoss, and Raj Nara Yanan, product manager for Honeywell Process Solutions, at the recent Honeywell Users Group meeting in San Antonio to discuss how Honeywell’s partnership with Danfoss is unlocking new possibilities.

Raising the bar for flow measurement

Highly accurate and versatile, Coriolis flowmeters have become standouts for mass flow measurement, particularly for complex applications in the chemical, energy, life sciences and oil and gas industries. Micro Motion ELITE Coriolis flowmeters have been continually redefining what’s possible for flow measurement, and Control talked with Jana Andreas, Senior Global Product Manager at Emerson, about how they’re reinvigorating the possibilities for industrial processing.